ERP Software for Chemical Industry

Software for Chemical Industry blog

This article was published on: 17/04/19 6:01 AM

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ERP Software for Chemical Industry

Chemical Industry

The chemical industry is a bast industry. It comprises the companies that produce industrial chemicals. It converts raw materials into more than 70,000 different products. The plastics industry contains some overlap, as most chemical companies produce plastic as well as other chemicals.

Various professionals are deeply involved in the chemical industry. They include chemical engineers, scientists, lab chemists, technicians, etc. Polymers and plastics, like polyethylene and polypropylene comprise about 80% of the industry’s output worldwide. All these materials are often converted to fluoropolymer tubing products. These are then used by the industry to transport highly corrosive materials. Chemicals are used in a lot of different consumer goods, but they are also used in a lot of different other sectors too. Some examples include agriculture, manufacturing, construction, and service industries. Major industrial customers include rubber and plastic products, textiles, and primary metals. Chemicals are nearly a $3 trillion global enterprise. The EU and U.S. chemical companies are the world’s largest producers.

ERP or Enterprise Resource Planning or ERP Software for Chemical Industry is a wizard tool for the Chemical Industry. The Chemical Industry in India is among the largest producers of chemicals around the globe. It contributes a substantial share to the country’s economy. From basic day-to-day consumer products to special chemicals, these chemicals are in need of processes. The processes are mostly complicated and hazardous in nature. Thus, it is necessary that all the processes be managed cautiously. An ERP also provides us with business management tools like CRM. ERP for Chemical Industry is an end-to-end solution that helps us to lift up our business from the very beginning. It also keeps us paced up throughout our management of the industry.

An ERP system can increase the efficiency of the industry, while it also helps us to manage and balance multiple projects and operations effectively.

Some more benefits of using an ERP system are:  
  • Better visibility
  • Responsive agility
  • Change management
  • Better supply chain efficiency
  • Product innovation
  • Improved operations
  • Enhanced customer service
  • Faster time to market
  • Deep collaboration
  • Optimal manufacturing
“Quality is Pride of Workmanship..”
-W. Edwards Deming

Cloud technology an enabler in Manufacturing- Impact and Usage

This article was published on: 27/04/18 6:29 PM

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We are close to witnessing the next big industrial revolution, with prominent companies taking the major leap towards automation by implementing manufacturing ERP software. It is now becoming the mainstream where it is evaluative to deal away with limitations in IT structure once and for all; it signifies a rapid transformation of the manufacturing unit processes. Propitiously, cloud technology enables us to utilize the on demand computing power in scalable and flexible manner. Needless to say cloud technology in manufacturing cannot be treated as an option but an opportunity to explore.


Why cloud technology an enabler in manufacturing ?
Cloud technology is not a panacea, but an enabler to enact other panaceas that were traditionally required for heavy computing. Today the inexorable advanced march of technology introduced us to cloud models specifically software for manufacturing industry with inbuilt services, infrastructure, and platform. Here manufacturers can select solution of their choices, further strategize migration in various stages, undoubtedly this is making cloud technology convenient and flexible option for the manufacturers. This enables the synchronization of data from multiple channels into one dashboard, eliminating the manual data transferring from multiple systems. Cloud technology improves synchronization of data by designating one point as the channel of information and enables access to it through smart devices.


Scepticism  vs. hesitancy 
Although cloud technology has gained massive tractions, out there is equally consistent hesitancy as well. Many surveys conducted on SaaS adoption namely in manufacturing and other industries follow the stated insights:
  • In general, 65% of the interviewee is unable to differentiate between single & multi-tenant SaaS architecture.
  • Within a decade SaaS based applications anticipate a growth of 20%-25% on manufacturing as well as distribution software.
  • A prominent advantage this incorporates is providing customers to quantify control over upgrades, consistent support for worldwide operations, and support for frequent and rapid upgrades.
Besides, there are people who are sceptic about the costs involved and perceived benefits in moving to the cloud. Overall, there is also hesitancy among the non technical people about the process of cloud implementations and the scope of manufacturing.


Clarity to eliminate hesitancy
As we know whenever there is hesitancy there is a scope of clarity, the manufacturers may need to transit the entire business operation processes, to go by the advice for cloud migration. This calls for ERP specialist for the smooth run. ExpandERP is one of the companies who offer extensive cloud technology for manufacturers.


Benefits of cloud-based ERP
  • Instant data access globally.
  • Single platform to manage field services, sales, finance, operation and more.
  • Unique mechanism to capture high volumes of data.
  • Customized integration for business requirements and more.
However, 90% of manufacturers are using the cloud, more than 70% of cloud users stated that cloud technology has conclusively impacted their ability to meet customer demands across the globe, 45% says that cloud is a significant contributor to product introductions. If you think survey reports are not that important for you to take up, consider the following:


1. Deliver on Demand
To meet your demand efficiently you will require an accurate anticipation of it. Taking a look at order history and further using it to create the forecast, here the forecast depends on demand and capacity planning- here the gap is can be easily noted. With cloud technology, you can share the same across the departments for necessary adjustments.


2. Control Shop Floor
Above real-time visibility, all manufacturing activity is captured in one database for preparing analysis across the globe. Regulating production is real-time refers to data driven quality management and high resolution traceability, thus allowing customers to better shop floor control and visibility of process alongside production.


3. Connect business
Connected manufacturing is quite beneficial as it not only connect the devices, machines etc. on the shop floor but also to the top floor. This further allows the people in the unit to access data in order to improve their decision making scenarios.
Many manufacturers agreed that they sometimes failed to capture operation data,manufacturing ERP software enabled them to do so within the cloud. For some this has been the most scalable transformation in their business in how they work with suppliers, control their inventory, design products, manage quality, and deliver product on demand. This agility, control, and flexibility have seen the real game changer.


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The Key Compliance Features of Cloud ERP for Chemical Manufacturing

chemical manufacturing

This article was published on: 1/03/17 5:33 AM

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The Key Compliance Features of Cloud ERP for Chemical Manufacturing

The delicate task of doing the balancing act between the pitfalls of adhering to these standards and retaining a competitive edge needs to be carried out with utmost care. A good cloud ERP for chemical manufacturing facilitates this process and helps companies to progress smoothly in this quest. Compliance costs are reduced and the business becomes more viable as well as profitable. Automation of the complex compliance procedure helps companies achieve this goal with finesse. This also allows managers to focus on matters that matter more like errors creeping into the data captured. Read on to know of the 6 features that your cloud chemical manufacturing should have.

The stringent compliance standards expected from chemical manufacturing companies are making it increasingly difficult for companies to retain their competitive edge. The host of legislations in place on a national as well as global scale present a conundrum to companies in this sector. Companies must already be well acquainted with legal bindings like SARA Title III, OSHA Hazard Communication Standard, the REACH legislation of the European Union.
You should be able to trace product ingredients as well as the final output with precision in both the backward and the forward lot. The ERP for chemical industry should be able to accommodate instructions for operation and technical sheets as defined by the end user. Control over the sub-lots and lots are also highly desirable.
Another wanted feature is audit trails where the process of obtaining, using, managing and securing the data is clearly demonstrated. Archives of data of previous years are also important, so keep that in mind.
Make sure that the internal workflow is secured by digital signatures. This ensures compliance with a number of audits. Make sure the digital signatures are linked permanently to objects and there is no way for them to be manipulated.
Processes linked to quality control need to be integrated intototality and the whole paperwork involved with the activity needs to be automated. Key terms to keep in mind as far as this feature is concerned are enforcement of inspection results at all of the vital points, orientation through rules etc.
Make sure your system is flexible enough to accommodate both digital and scanned signatures, as and when required. For documents like analysis certificates and technical sheets, this is a matter of utmost necessity.
Make sure that your ERP provides advanced security features in order to prevent unauthorized access of and use of the system both externally in addition to internal sources of attack. Your system should log you off automatically after an amount of time has passed. All activity of users should be recorded in appropriate logs and the system should block the user after too many loginattempts that fail.
These are just some of the features that should be kept in mind. There are many more that you will need in your daily activities. Be sure to check out the demo of Expand ERP which provides many advanced security and compliance features of ERP for chemical manufacturing.